Hat Burning Jig, Laser Engraving, Reusable Wide Brim Hat Burning Kit w/ Clips And Screws, Hat Burning Stand, Fedora Hats, Western

🎩 Hat Jig Template – Physical Edition (Eucaboard) Hat Engraving Jig for Wide Brim Hats | Ready-to-Assemble Laser Hat Holder Kit with Clips & Screws

Engrave your wide-brim hats with precision and style using the our physical Hat Jig Template — now pre-cut from Eucaboard and ready to assemble at home.

🤠This jig keeps your hat brim flat and crown steady for clean, professional engraving results. Each kit is hand-prepared and includes everything you need to build your own durable, reusable hat jig!

This jig comes with two height options so you can customize your workspace.
Use the dropdown menu to choose between:

Tall / 7.25" — great for engravers who prefer more clearance under the brim, or for hats with a higher crown.

Mid / 5.25" — the perfect middle height for most setups. Gives you enough clearance to work comfortably while keeping the bottom of the hat lifted off the print bed.

Short / 4.25" — perfect for lower-clearance laser beds or when you like the hat closer to the workspace surface.

Both sizes use the same base platform, so the difference is only in the leg height you select.
Pick the height that fits your machine setup and engraving style best! 🤠

🧩 What’s Included

Pre-cut Hat Jig Template parts (base + legs/risers) made from Eucaboard labeled for easy alignment.

Clips and screws to hold the hat brim flat during engraving.

Printed step-by-step instructions for simple assembly.

⚙️ Key Features

Assembly required: Each kit comes flat-packed and labeled for easy building.

A hot glue gun is recommended to secure the leg joints and strengthen your jig.

Pre-cut and ready to use: Simply glue, screw, and go.

Durable Eucaboard construction: Lightweight, strong, and perfect for repeat use.

Universal fit: Designed for wide-brim cowboy hats, fedoras, and western styles (fits approx. 57–58 cm circumference).

Reusable design: Easy to disassemble or re-glue if needed for portability.

🔥 Usage

This jig is primarily used for laser engraving wide-brim hats, keeping the brim flat and the crown stable for accurate, centered results.

Compatible with most CO₂ and diode lasers, including:
Glowforge, xTool, OMTech, Thunder Laser, Boss Laser, Epilog, Aeon, Trotec, and more.

While built for laser engraving, many makers also use it for hand-burning or pyrography projects.
If you do, make sure your surface and workspace are heat-safe.

🧠 Material Details

Material: Eucaboard (Home Depot engineered wood composite)

Thickness: 0.1745 in (≈4.4 mm)

Finish: Smooth, ready to use, and easy to paint or seal

Eucaboard is durable, lightweight, and reliable — ideal for engraving setups that demand accuracy without warping.

Once Assembled Total Dimensions below:
Base - 17" (W)X18"H)
Total Height - 7.25" in., 5.25 or 4.25" in. (Depending on Purchase choice)

💡 Perfect For

Laser engraving western, and fedora hats

Hat brim burning, etching, and design setups

Custom hat boutiques, engraving studios, and maker workshops

Glowforge, xTool, OMTech, Thunder Laser, Boss Laser, and Epilog users

Makers who want to skip laser cutting and start engraving right away

🛒 Also Available

Want to make your own jig from scratch?
👉 Check out our Digital DXF + PDF Hat Jig Template — same design, instant download, and fully editable in LightBurn or Corel.

📦 You’ll Receive

✔ 1 Physical Hat Jig Kit (pre-cut and labeled base + legs/risers)
✔ Clips & screws for brim support
✔ Printed instructions
✔ Distinctive Designs packaging

🛠 Assembly Tools Needed:

Hot glue gun (recommended for strong joints)

Screwdriver or drill for included screws